With its detector format of (1,920 ×1,536)IR pixels the ImageIR® 10300 sets new standards in geometric resolution worldwide and creates thermograms with an unprecedented image detail and sharpness. For the first time an infrared camera permits Full HD images for civil use with a cooled focal-plane array photon detector. In combination with the small pitch dimension of 10µm, this ensures that measurement, inspection and surveillance tasks can be solved even more efficiently than before. For example, wherever such very fine structures need to be analyzed on large-surface measurement objects, users save time, effort and thus costs. An integrated trigger interface guarantees a repeatable high-precision triggering of quick procedures.
Despite the detector format of about 3 Megapixels, the transfer of full frame images achieves a rate up to 113Hz. In subframe format even considerably higher frame rates are realizable. Thanks to the 10GigE interface of the ImageIR® 10300, users can store large amounts of measurement data on a computer in the shortest amount of time. The interface is a part of the modular design of the entire highend camera series ImageIR®. Individual adjustments can easily be realized like retrofitting a remotely controllable filter and aperture wheel or a motor focus unit. A broad variety of infrared lenses with highest optical performance parameters provides the camera’s outstanding thermal sensitivity.
Modular Design
The high-end camera series ImageIR® is characterized by outstanding metrological performance and previously unknown compactness and modular design. ImageIR® is the perfect camera for demanding users who need an extremely flexible thermal imaging system with maximum sensitivity, accuracy, geometric resolution and speed. The modular design facilitates individual system configurations that can be optimally tailored to the task on hand.
Motorized Focus
All interchangeable standard lens systems of the ImageIR® series can be combined with a motor focus unit, which is controlled by the camera operating software. It enables precise, remote and fast focusing. In addition, an autofocus function is available which operates reliably even with low image contrasts.
Separate Filter & Aperture Wheel – Spectral Thermography
The combination of a separate filter and aperture wheel, allowing a total of 30 freely selectable combinations, is prerequisite for an universal application in measurement tasks with high object temperatures and in the field of spectral thermography. The neutral density filters used for signal attenuation or the combination of spectral filters and apertures reliably prevent interference effects.
Lens: High quality precision lenses allow the adaptation of the image geometry to almost every measuring situation. Its performance parameters are calibrated with respect to functionality, quality and flexible application. Due to proper IR-transparent lens materials and high-precision anti-reflection coating, the lenses are optimized for different spectral ranges. Additional macro accessory lenses reduce the working distance, increase the geometrical resolution and guarantee highest imaging quality.
Interfacing and Communication: Numerous ports can be found on the front and backside of the ImageIR®. The front is equipped with ports for external sensors, motor focus and zoom lenses. At the back side of the ImageIR® the 10 GigE /GigE interface respectively CAMLink /DualCAMLink data interface are located as well as the trigger interface, CAN-Bus-RS232- and USB connector.
10 GigE-Interface: This GigE-Vision compatible, industrial-grade interface enables an extremely reliable high-speed data transmission with high electromagnetic noise immunity even across exceedingly long distances. In comparison to conventional GigE interfaces, it provides a 10 times higher transmission speed.
Trigger and Process Interface: The camera series ImageIR® is equipped with a snapshot detector. It guarantees a repeatable time-driven and event driven high-precision data recording in conjunction with the internal trigger and process interface. Two respective inputs and outputs are used to control the camera or to generate digital control signals for external devices. Additional digital and analogue in- and outputs are available in connection with the process interface of the IRBIS® 3 software.
Detector Unit: Modern high-performance photon detectors of different formats, spectral ranges and detector materials can be implemented application specifically.
Long-life Stirling Cooler: The high-quality Stirling coolers, used in the ImageIR®, guarantee a short cool-down time as well as a maintenance-free, long-term and low-vibration operation. Up to 15,000 hours of operation can be achieved with these latest generation long-life coolers.
Power Supply : The camera comes with a wide range power supply but can also be powered with external DC sources or batteries.
Camera Housing with Handle: The housing is designed for use in industrial environments and is precision machined out of high-tensile aluminum alloys for maximum protection and thermal stability. The handle on top allows safe transportation.
Tripod Connector: The standardized tripod connector allows an installation on different tripods or pan-tilt solutions for both process-integrated continuous operation and laboratory application. Additional mechanical connectors in line with the principal axis make integration into automated inspection systems easy.
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Detector
ImageIR® 10300
Detector Type
InSb
Spectral range
(3.6…4.9) µm
Cooling
Stirling cooler
Shutter mode
Global shutter / Snapshot
Readout mode
ITR/IWR
Detector format
1920 x 1536 px
Pixel pitch
10 µm
Window mode
Yes
Frame rate Full Frame
113 Hz
Frame rate Half Frame
216 Hz
Binning mode / High-Speed mode
Yes, 2x2 pixels
FPS in Binning Mode (960 x 768 px)
400 Hz
Dynamic range
Up to 16-bit*
Exposure time
1 µs to 20 ms
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Special Features
Focus
Motorized, manual or automatic
Multi Integration Time
yes
High-Sense
yes
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Thermography specs
Temperature measuring range
(-40 … 3000) °C*
Standard Temperature Calibration
(-40 ... 1,500) ºC
Measurement accuracy
± 1 °C or ± 1 %*
Temperature resolution @ 30 °C
Up to 35 mK, Up to 22 mK in binning mode
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Interface and Synch
Interfaces
GigE, 10 GigE, CAMLink, HDMI*
Trigger
4 IN / 2 OUT, TTL
Analog signals*, IRIG-B*
2 IN / 2 OUT, yes
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Mechanical & power specs
Dimensions, weight
(241 × 123 × 160) mm; 4.7 kg (without lens)
Protection rating
IP54, IEC 60529
Storage and operation temperature
(-40 … 70) °C, (-20 … 40) °C
Power supply
24 V DC, wide-range power supply (100 … 240) V AC
Tripod adapter
1/4"- and 3/8" photo thread, 2 × M5
*depending on model
Basic Research
Development of new material coatings (nanotechnology)
Investigation of fundamental physical-chemical relationships (battery technology, new alloys)
Biomedical research of thermal connections (neuroscience, dentistry)
Investigation of the thermal-energetic behavior of new semiconductor materials and material combinations
Electronics and Electrical Industry
Thermal optimisation of assemblies and components starting in the early stages of product development
Micro thermography for geometrically correct imaging of smallest parts and components in complex circuits
Non-contact real-time measurement of temperatures and temperature distributions on boards and assemblies
Differential image analysis for the focused evaluation of possible deviations from standard states
Hotspot detection in multi-layer structures by lock-in thermography
Glass, Plastics and Metal Industry
Thermographic characterization of specific multicomponent structures, for example in illuminants
Optimized measurement of many technical materials by spectral adjustment of the camera wavelength using motorized filter wheels
Analysis of component and material properties during stress tests, also in combination with visual 3D measurement technology
Thermal optimisation of moulds and tools
Aerospace Industry
Thermal optimisation of electronic assemblies, structural and drive components
Short integration times and high recording speeds enable the correct recording of highly dynamic processes
Analysis of modern composite materials and lightweight construction elements using lock-in thermography
Realization of demanding airborne applications, for example environmental and geoscience studies, wind tunnel investigations or monitoring tasks
Automobile Industry and Mechanical Engineering
Adjustment of the thermal behavior of components in development, technological setup and production with standard behavior
Thermal optimisation of electronic assemblies, structural and drive components Non-destructive testing with thermographic camera for precise and efficient quality and process control
Thermal characterization of fast rotating objects like tires or brakes
Characterization of joints and composite bonds by lock-in thermography
Further development of modern welding and joining processes using thermographic accompanying measurements
Other Industries and Application Fields
Laser and welding technology
Quality assurance for joining processes/shrink hole detection
Recognition of thermal signatures
Safety applications
Medicine and pharmacy
Chemical industry
Bio- and geo studies
Solar cells and modules
IRBIS® 3 – The New Dimension of Thermographic Analysis
The state-of-the art IRBIS® 3 software family designed by InfraTec represents the ideal tool for fast analysis of thermographic image data and convenient drafting of thermo- graphic reports. Packages of different performance levels are available with application-specific expansion modules. The modular software concept allows for customized configuration and thereby facilitates its application in any field such as automotive industry, aerospace, electronics and electrical engineering, medicine and environmental studies, metallurgy, chemical and plastics industry, science and development.
IRBIS® 3 plus (included in standard package)
Merging visual and infrared images
Manual and automatic temperature range selection
Temperature profiles along / across any lines / measured areas
Autom. indication of max. and min. temperature / mean value
Global and selective correction of emissivity
Basic image editing and measuring functions
Integrated MS Word-based report function
Image enhancement by digital filtering
Comprehensive isotherm editor
Editing and analysing of thermographic image sequences
3D temperature profile display
Pre-defined models for emissivity correction
Temperature-time-diagram/profile-time-diagram
Differential image display and differential spot display
Numerous statistical, image editing and measuring functions
AVI Generator – conversion of thermographic
video sequences
Accumulation of recorded thermographic images
Export of measuring data (csv, ASCII, etc.)
IRBIS® 3 professional
Extended and specific models for correcting emissivity, incl. automatic correction of emissivity for each pixel
Geometric measurement within the thermogram
3D thermographic images and sequences display
Expandable for specific experimental setups / SDK
Parallel analysis of several thermograms and sequences
IRBIS® 3 mosaic, Macro, Sequence and Palette Editor
Data export into shareable .exe-file
Multiple temperature scales per image
Software User Interface
Navigation The holistic concept and familiar symbols ensure intuitive handling. The user interface can be customized and saved as part of the settings. This allows users to keep an overview of the operating functions at any time.
Favorite Files The list of favorites clearly arranges all opened thermograms and sequences. In combination with a preview image this allows easy and direct access to each thermal image or sequence.
Thermogram Powerful integrated measuring and editing functions facilitate a comprehensive and fast analysis of digital thermograms. Numerous automatic functions for image correction and optimization support the user in clearly recognizing and visualizing thermal details of measured objects.
Diagrams Numerous two and three-dimensional diagrams help to visualize and export temperature data of defined measured areas from individual images or image sequences.
Table of Measured Data User-defined measured data and statistical parameters of thermograms or their partial areas can be presented very clearly in tabular form, which can be customized by the user.
Visual Image Visual images recorded in parallel either by an external camera or digital camera integrated in a thermographic camera are optionally added to the respective thermogram automatically or at the touch of a button. Both images can be merged, too. This serves to clearly allocate measuring scenarios or problem spots.
SDK Integration in MATLAB and LabVIEW (MS Windows-based)
Two SDK versions – Perfectly adapted for online and offline data analysis
irbgrab-SDK: Integration of radiometric temperature data based on the live data of the camera (via MS Visual Studio C++ VS 2017, C#, Free Pascal, Python)
irbacs-SDK: Analysis of IRB data (via MS Visual C++ 2017, Free Pascal)
Usable as add-on in MATLAB and LabVIEW (irbgrab-SDK)
MATLAB – High performance with native integration
All functions of SDK are available in MATLAB
Comprehensive access to thermographic camera functions (acquisition of
calibrated temperature data, full control of all specific camera features)
Maximum performance by use of native integration
Better performance and additional benefits by saving data in IRB files (compatible to IRBIS® 3, compressed storage of radiometric data, etc.)
HighSense – More Flexibility
Each ImageIR® is factory calibrated over a wide range of temperatures in the exact configuration in which it will be shipped to the customer. HighSense allows the user later to pick a temperature range and the camera will select the optimal integration time based on the factory calibration. If the user instead selects a specific integration time the ImageIR will automatically select the best calibration set.
Multi Integration Time (MIT) – Wide Measurement Ranges
The MIT function increases the dynamic range up to 16 bit and significantly extends the temperature measurement ranges. Measurement objects with large temperature gradients can be recorded with one measurement range while maintaining the maximum image refresh rate and temperature resolution. With constant aperture / filter setting, different integration times can be selected for up to four calibration ranges and combined with these to form a total range. The system calibration can remain unchanged. Manual switching of the measurement range becomes dispensable as well.
With its detector format of (1,920 ×1,536)IR pixels the ImageIR® 10300 sets new standards in geometric resolution worldwide and creates thermograms with an unprecedented image detail and sharpness. For the first time an infrared camera permits Full HD images for civil use with a cooled focal-plane array photon detector. In combination with the small pitch dimension of 10µm, this ensures that measurement, inspection and surveillance tasks can be solved even more efficiently than before. For example, wherever such very fine structures need to be analyzed on large-surface measurement objects, users save time, effort and thus costs. An integrated trigger interface guarantees a repeatable high-precision triggering of quick procedures.
Despite the detector format of about 3 Megapixels, the transfer of full frame images achieves a rate up to 113Hz. In subframe format even considerably higher frame rates are realizable. Thanks to the 10GigE interface of the ImageIR® 10300, users can store large amounts of measurement data on a computer in the shortest amount of time. The interface is a part of the modular design of the entire highend camera series ImageIR®. Individual adjustments can easily be realised like retrofitting a remotely controllable filter and aperture wheel or a motor focus unit. A broad variety of infrared lenses with highest optical performance parameters provides the camera’s outstanding thermal sensitivity.